A strain gauge sensor that measure the deflection of a lifter bar when it hits the charge inside a tumbling mill is studied for different operating conditions in a pilot scale ball mill. The deflection of the lifter bar during every mill revolution gives rise to a characteristic signal profile that is shown to
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ادامه مطلبComprehensive FEA and fatigue analysis was undertaken of a 20-year old Ball Mill, to establish residual fatigue life and to verify the adequacy of the current NDT programs. Strain gauge testing was undertaken to verify the fatigue stress ranges predicted by the FEA model.
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ادامه مطلبHighlights We compare strain gauge measurements and calculated stresses for a large ball mill. Measured stresses are lower than calculated stresses at the inboard plate flange. Liner stiffness is the cause of the lower-than-expected measured stresses. We show that mills can be assessed using FEA and modern fatigue design codes. We show that the plate thickness effect is evident in the fatigue ...
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ادامه مطلبEighty points on the ball mill (36 feed head – 44 discharge head) were instrumented on a grid pattern with strain rosettes for triaxial strain measurement. The grid pattern included clean casting areas, areas of low level shrink, and areas of very high level shrink. The following ratios were found:
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ادامه مطلبThe ball mill is a common piece of equipment in grinding circuits. Modeling ... Also, lateral and axial strain gauges are used to obtain the stress strain curve. Three specimens of each studied material were broken uniaxially after drying in an electric oven at 105 oc for 24 hours to ensure testing under
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ادامه مطلبThe optimized ultrasonic time and the ball mill-mixing process make the GnPs disperse evenly in the MWCNTs. The strain sensor made up of the GnP/MWCNT mixture (30 wt% GnPs loading) is fabricated by a spray-method and its conductivity is up to 10 4 S/m. The as-prepared GnP/MWCNT sensor exhibits relatively high tensile strength of 5.4 MPa ...
ادامه مطلبThe change in resistance is directly related to the strain (or movement) of the gauge and the underlying metal. By measuring the change in resistance, the strain, Δε, is derived. In the elastic strain range of a material's mechanical properties, there is a direct correlation between the strain and the …
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